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Turnkey Heat Exchange Systems
Skid-mounted packages engineered for fast commissioning and stable operation.
Heat Exchange Systems
Skid-mounted packages engineered for fast commissioning and stable operation.
Why Choose a Packaged System
Engineered package for fast commissioning and stable operation.
1. Duty-driven design: sized by media, flow, ΔT, pressure, and fouling.
2. Commissioning-ready package: fewer site interfaces and faster startup.
3. Uptime-focused: protection against solids, scaling, and unstable operation.
Best fit when you need:
1. Fast site installation and shorter commissioning
2. Stable control and safe operation (unattended or limited staffing)
3. Clear documentation and test evidence before shipment
Heat Exchange System Series
Browse turnkey system series and start from the one that matches your duty.
Intelligent High-Temp Steam-to-Water Heat Exchange System
High-temperature steam-to-water package with stable outlet control and integrated protection.
- Precise temperature control under load changes
- Safety logic and instrumentation integration
Fully Automatic Unattended Heat Exchange System
Unattended-ready package with alarms, interlocks, and remote-ready signals.
- Automated operation with alarm logic
- Designed for utility rooms and continuous operation
Key Deliverables in a Heat Exchange System
Controls, protection, FAT, and documentation—typical turnkey deliverables.
Controls & Automation
Built for stable outlet control and safe operation.
- PLC / HMI options as specified
- Sensors and signal interfaces
- Alarms & safety interlocks
Protection & Instruments
Reduce fouling risk and protect equipment.
- Valves, gauges, and instruments
- Filtration / separation options
- Bypass, drain & vent points
FAT & Documentation
Proof before shipment—clear records for handover.
- Pressure & leak test (as needed)
- Control logic verification
- FAT report & documentation pack
Service-Friendly Layout
Designed for commissioning and maintenance access.
- Component access clearance
- Maintenance-oriented arrangement
- Commissioning-ready interfaces
Scope of Supply
Configured by duty and project constraints. Typical scope includes:
Engineering & Design
- Thermal sizing & selection
- GA layout & connection schedule
- P&ID and instrument list (as applicable)
- Material and pressure rating confirmation
Skid Fabrication & Integration
- Skid frame, piping, and valves integration
- Heat exchanger + pumps (if required) integration
- Drain / vent / bypass arrangement (as applicable)
- Surface prep & coating / insulation (optional)
Controls, Protection & Instrumentation
- Control cabinet (PLC/HMI as specified)
- Sensors: temperature / pressure / flow (as applicable)
- Safety interlocks and alarm logic
- Protection accessories integration (filters / separators, etc.)
Final scope depends on duty, local code requirements, and project deliverables. We confirm scope in the proposal and drawings.
Quality, Testing & Documentation
Proof before shipment—testing records and documentation for clear handover.
Factory Testing (FAT) & Inspection
- Pressure test and leakage checks (per agreed standard)
- Electrical checks and control logic verification
- Instrument calibration check (as applicable)
- Pre-shipment inspection records
Documentation Package
- GA / P&ID / wiring diagram (as applicable)
- BOM and nameplate data
- FAT report and test records
- Operation & maintenance guidance
From Duty to Shipment
A straightforward workflow from duty intake to FAT and dispatch.
Duty
Intake
Media, flow, temperatures, pressure, constraints
Proposal &
Selection
Performance basis and recommended configuration
Drawings
Approval
GA / P&ID / interface confirmation
Fabrication &
Assembly
Skid integration and QC checks
FAT &
Shipment
Test records, packing, dispatch
What We Need for Sizing & Selection
Provide your duty and constraints to ensure optimal system selection and performance.
Thermal Data
- Heat source: steam / hot water (pressure, temperature)
- Secondary side media and concentration (water/glycol, etc.)
- Flow rate (or heat duty) and target outlet temperature
- Inlet/outlet temperature range and allowable ΔP
- Fouling, solids, and cleaning method (CIP / manual)
Engineering Constraints
- Installation space / skid footprint limits
- Connection size and direction (if fixed)
- Power supply and control preference (PLC/HMI / signals)
- Automation level: attended / unattended / remote-ready
- Local standards or special requirements (if any)
Start Your Sizing Request
Share your duty and constraints—get a recommended configuration and next steps.
Share your duty and constraints—get a recommended configuration and next steps.
What you’ll receive
1. Recommended configuration & key components
2. Interface notes and next-step questions
3. Proposal basis for approval
Click the button below to open the full spec form—upload your duty, constraints, and any specs, P&ID, or photos.
Quick Sizing Request
No need for perfect data—send what you have. We’ll confirm missing details.
No need for perfect data—send what you have. We’ll confirm missing details.
FAQ
Common questions about scope, testing, and sizing inputs—answered.
Do you supply only the skid or also controls and instrumentation?
We can supply skid-only or a complete package including controls, instruments, and protection—scope confirmed in the proposal.
Can the system run unattended?
Yes. We can design alarm logic, safety interlocks, and remote-ready signals as specified.
What standards do you follow for testing?
Testing scope follows the agreed standard and project requirements. Typical items include pressure test, electrical checks, and control logic verification.
What information is required for a proposal?
Provide media, flow or heat duty, inlet/outlet temperatures, pressure, and key constraints (space, control, standards). Ready to proceed? Submit a Quick Sizing Request or open the Full Specification Form.
Can you integrate accessories like dirt separators and filters?
Yes—protection accessories can be integrated to reduce fouling and improve uptime. To get a recommended setup, Request Thermal Design.
How fast can you respond to a sizing request?
For complete duty inputs, we typically respond within 1–3 working days. For complex duties or special requirements, we’ll confirm the timeline after review.
